Lean Business Solutions PLT (LLP0003236-LGN)

Major Performance

MAJOR PROJECTS BY LEAN BUSINESS SOLUTIONS PLT
(Formerly known as Mega Yield Management Consultancy)

NO. COMPANY OF ORIGIN INDUSTRY YEAR DURATION ACHIEVEMENTS
1. Japanese Textile 1997 6 months 25% increase in productivity.
2. USA Computer 1998 3 months Yield improvement from 99.0% to 99.8%.
3. USA Electronics (Earphone) 1999 6 months 30% increase in productivity.
4. French Rubber gloves 2000 8 months OEE improvement from 48% to 72%.
5. Taiwanese Electronics (Alarm system) 2004 6 months Doubled output (using Lean approach)
6. Japanese Semiconductor 2005 6 months Productivity improvement by 30%.
7. German Automotive(Steering gear) 2007 6 months Cycle time reduction 50%.
8. Local Electrical (Welding equipment) 2007 12 months 1.Lead time reduced to 10 days from 90 days.
2.Productivity increase by 41%.
3.Established Kanban.
9. China Electrical (Welding equipment) 2008 3 months
(Full time)
1.One piece flow layout.
2.20 units / day output increase to 60 pcs./day.
10. Local Food 2008 6 months Productivity improvement by 40%.
11. Japanese Air-cond 2010 12 months
  1. Reduction of lead time from 7-14 days to 2 days
  2. Productivity improvement- 200%
12. Japanese Air-cond 2011 12 months Operational Excellence- Zero Defect Program Plus
Double Productivity Improvement
13. Japanese Air-cond 2011 12 months Lean Product development
  1. Reduce PD time from 18 months to 6 months
  2. Improve quality
  3. Cost reduction
14. Swedish Air filters 2012 4 months Media Waste Reduction by 50%
15. Swedish Air filters 2012 4 months Blade Pleating Capacity Improvement Project - 50% Productivity Improvement
16. Japanese Air-cond 2013 12 months Operational Excellence
17. Swedish Air filters 2013 4 months Ashrae Prefilter Line Performance Improvement Project - 58%
18. Swedish Air filters 2013 3 months Hepa Single Shift Project - 2 shifts volume produced in 1 shift with 28% manpower reductions
19. American Connector 2016 2 months

Cell manufacturing

Original: 250 pcs/hour with 12 operators.

Now: 1000 pcs/hour with 4 operators.
20. Vietnam Steel Building 2017 12 months

20% lead time reduction

21. American Air filter 2017 12 months

200% productivity improvement

22. Japanese Air-cond 2018 12 months

Lead time reduction from 2 weeks to 5 days

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